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多槽手動(dòng)超聲波清洗機(jī):五金行業(yè)高效清洗利器,通用性拉滿(mǎn)
來(lái)源:http://m.junweish.com/ 時(shí)間: 2025-12-16 瀏覽次數(shù): 0
多槽手動(dòng)超聲波清洗機(jī):五金行業(yè)高效清洗利器,通用性拉滿(mǎn)
Multi slot manual ultrasonic cleaning machine: an efficient cleaning tool for the hardware industry, with versatility and versatility
在五金制造、汽車(chē)配件加工等行業(yè)中,工件表面的油污、鐵屑、粉塵等污漬直接影響產(chǎn)品精度與后續(xù)裝配質(zhì)量。傳統(tǒng)人工清洗不僅效率低下、清潔不均,還難以處理復(fù)雜結(jié)構(gòu)工件的死角污漬。多槽手動(dòng)超聲波清洗機(jī)憑借“分槽分工+精準(zhǔn)清潔+強(qiáng)通用性”的核心優(yōu)勢(shì),成為五金行業(yè)高效清洗的優(yōu)選設(shè)備,既能滿(mǎn)足多元清洗需求,又能大幅提升清潔效率與質(zhì)量。
In industries such as hardware manufacturing and automotive parts processing, oil stains, iron filings, dust, and other stains on the surface of workpieces directly affect product accuracy and subsequent assembly quality. Traditional manual cleaning is not only inefficient and uneven, but also difficult to handle blind spots and stains on complex structural workpieces. The multi slot manual ultrasonic cleaning machine has become the preferred equipment for efficient cleaning in the hardware industry due to its core advantages of "slot division of labor+precise cleaning+strong universality". It can meet diverse cleaning needs while significantly improving cleaning efficiency and quality.
多槽手動(dòng)超聲波清洗機(jī)的核心競(jìng)爭(zhēng)力在于科學(xué)的分槽設(shè)計(jì)與清晰的清洗流程,以三槽式機(jī)型為例,三道工序環(huán)環(huán)相扣,實(shí)現(xiàn)“重污剝離-殘留清除-精準(zhǔn)精洗”的完整清潔閉環(huán)。第一道超聲波清洗槽是核心除污環(huán)節(jié),針對(duì)五金工件表面的重油污、頑固鐵屑等,通過(guò)高頻振動(dòng)產(chǎn)生的“空化效應(yīng)”,將污漬從工件縫隙、盲孔中徹底剝離,無(wú)需人工擦拭即可實(shí)現(xiàn)深度清潔。清洗過(guò)程中,設(shè)備配備的循環(huán)過(guò)濾系統(tǒng)持續(xù)工作,通過(guò)進(jìn)水口吸附表面浮油、浮塵,再?gòu)囊缌骺谂懦?,始終保持清洗液潔凈,避免污漬二次附著,確保每一批工件清洗效果一致。
The core competitiveness of the multi slot manual ultrasonic cleaning machine lies in its scientific slot design and clear cleaning process. Taking the three slot model as an example, the three processes are interlocked to achieve a complete cleaning loop of "heavy dirt peeling residual removal precise cleaning". The first ultrasonic cleaning tank is the core decontamination process, targeting heavy oil stains and stubborn iron filings on the surface of hardware workpieces. Through the "cavitation effect" generated by high-frequency vibration, the stains are completely peeled off from the gaps and blind holes of the workpiece, and deep cleaning can be achieved without manual wiping. During the cleaning process, the circulating filtration system equipped with the equipment continues to work, adsorbing surface floating oil and dust through the water inlet, and then discharging from the overflow outlet, always keeping the cleaning solution clean, avoiding secondary adhesion of stains, and ensuring consistent cleaning effect for each batch of workpieces.
第二道超聲波漂洗槽承接前序清洗,通過(guò)高頻振動(dòng)配合清水沖洗,將工件表面殘留的清洗液與細(xì)小污漬徹底清除,解決傳統(tǒng)清洗“表面干凈、縫隙留痕”的痛點(diǎn),為后續(xù)精洗打下基礎(chǔ)。第三道鼓泡漂洗槽則實(shí)現(xiàn)精準(zhǔn)精洗,可根據(jù)工件清潔需求調(diào)整鼓泡力度,氣泡翻滾過(guò)程中進(jìn)一步剝離微量殘留,同時(shí)起到瀝干水分的作用,讓工件出料時(shí)更潔凈干爽,無(wú)需額外二次處理。
The second ultrasonic rinsing tank takes over the previous cleaning process, using high-frequency vibration combined with clean water rinsing to thoroughly remove residual cleaning solution and small stains on the surface of the workpiece, solving the pain point of traditional cleaning of "clean surface and visible gaps" and laying the foundation for subsequent fine cleaning. The third bubble rinsing tank achieves precise and precise cleaning, and the bubble strength can be adjusted according to the cleaning needs of the workpiece. During the bubble rolling process, trace residues are further peeled off, while also draining water, making the workpiece cleaner and drier when discharged, without the need for additional secondary treatment.
設(shè)備的材質(zhì)與結(jié)構(gòu)設(shè)計(jì)充分適配工業(yè)場(chǎng)景需求,耐用性與實(shí)用性拉滿(mǎn)。整機(jī)采用韓國(guó)浦項(xiàng)2.5厚不銹鋼板材制作,耐腐蝕、抗磨損,能長(zhǎng)期承受清洗液侵蝕與工業(yè)環(huán)境損耗,使用壽命遠(yuǎn)超普通材質(zhì)設(shè)備。臺(tái)面板采用上翻設(shè)計(jì),有效防止清洗過(guò)程中水分溢出,保持車(chē)間環(huán)境整潔;中控門(mén)板集成了各槽加熱、超聲波啟動(dòng)、循環(huán)泵控制等功能開(kāi)關(guān),所有電器元件集中部署在電箱內(nèi),操作便捷且維護(hù)安全,即便手動(dòng)操作也能快速上手,降低人工培訓(xùn)成本。
The material and structural design of the equipment are fully adapted to the needs of industrial scenarios, ensuring durability and practicality. The whole machine is made of 2.5-thick stainless steel plate from Pohang, South Korea, which is corrosion-resistant and wear-resistant. It can withstand long-term erosion from cleaning solutions and industrial environmental losses, and its service life far exceeds that of ordinary material equipment. The countertop adopts a flip up design, effectively preventing moisture from overflowing during the cleaning process and keeping the workshop environment clean; The central control door panel integrates various slot heating, ultrasonic start, circulation pump control and other functional switches. All electrical components are centrally deployed in the electrical box, making operation convenient and maintenance safe. Even manual operation can be quickly mastered, reducing manual training costs.
通用性強(qiáng)是這款設(shè)備的另一大核心亮點(diǎn),完美適配五金行業(yè)多元清洗需求。無(wú)論是汽車(chē)配件中的齒輪、螺栓,還是各類(lèi)五金沖壓件、機(jī)械零部件,無(wú)需更換設(shè)備或調(diào)整核心結(jié)構(gòu),僅需根據(jù)工件材質(zhì)與污漬類(lèi)型微調(diào)清洗參數(shù)(如加熱溫度、超聲波功率、鼓泡力度),即可實(shí)現(xiàn)精準(zhǔn)清潔。針對(duì)客戶(hù)個(gè)性化需求,設(shè)備還支持定制化設(shè)計(jì),進(jìn)一步拓展適配范圍,讓企業(yè)無(wú)需為不同工件單獨(dú)配置清洗設(shè)備,大幅降低投入成本。
The strong universality is another core highlight of this device, perfectly adapting to the diverse cleaning needs of the hardware industry. Whether it is gears, bolts, various metal stamping parts, or mechanical components in automotive parts, there is no need to replace equipment or adjust the core structure. Simply adjust the cleaning parameters (such as heating temperature, ultrasonic power, and foaming force) according to the workpiece material and stain type to achieve precise cleaning. In response to personalized customer needs, the equipment also supports customized design, further expanding the scope of adaptation, so that enterprises do not need to separately configure cleaning equipment for different workpieces, significantly reducing investment costs.
實(shí)用選型與使用建議
Practical selection and usage suggestions
選型時(shí)需根據(jù)生產(chǎn)規(guī)模與工件類(lèi)型匹配槽體數(shù)量(常見(jiàn)三槽、四槽機(jī)型),五金行業(yè)批量生產(chǎn)場(chǎng)景優(yōu)先選擇三槽及以上機(jī)型,確保清潔流程完整;針對(duì)精密五金件,可選擇高頻超聲波模塊,避免損傷工件表面。使用過(guò)程中,建議將第一道清洗槽加熱溫度設(shè)定在50℃左右,提升油污溶解效率;定期清理循環(huán)過(guò)濾系統(tǒng)的雜質(zhì),更換老化清洗液,確保清潔效果穩(wěn)定;調(diào)整鼓泡力度時(shí),需結(jié)合工件潔凈度要求,避免力度過(guò)大導(dǎo)致工件碰撞損傷。
When selecting, the number of slots should be matched according to the production scale and workpiece type (common three slot and four slot models). For batch production scenarios in the hardware industry, priority should be given to three slot and above models to ensure a complete cleaning process; For precision hardware components, high-frequency ultrasonic modules can be selected to avoid damaging the surface of the workpiece. During use, it is recommended to set the heating temperature of the first cleaning tank at around 50 ℃ to improve the efficiency of oil dissolution; Regularly clean the impurities in the circulating filtration system, replace aging cleaning solution, and ensure stable cleaning effect; When adjusting the bubbling force, it is necessary to consider the cleanliness requirements of the workpiece to avoid excessive force causing collision damage to the workpiece.
多槽手動(dòng)超聲波清洗機(jī)以“分槽精準(zhǔn)清潔+強(qiáng)通用性+耐用易操作”為核心,精準(zhǔn)破解了五金行業(yè)清洗效率低、清潔不均、適配性差的痛點(diǎn)。它無(wú)需復(fù)雜自動(dòng)化改造,卻能通過(guò)科學(xué)設(shè)計(jì)實(shí)現(xiàn)高效清潔,適配從簡(jiǎn)單五金件到復(fù)雜汽車(chē)配件的多元需求,成為五金企業(yè)提質(zhì)增效、降本減耗的重要裝備。若需了解具體工件的清洗方案或設(shè)備定制細(xì)節(jié),可咨詢(xún)專(zhuān)業(yè)廠家獲取個(gè)性化建議。
The multi slot manual ultrasonic cleaning machine focuses on "precise cleaning of each slot+strong universality+durability and easy operation", accurately solving the pain points of low cleaning efficiency, uneven cleaning, and poor adaptability in the hardware industry. It does not require complex automation transformation, but can achieve efficient cleaning through scientific design, adapt to diverse needs from simple hardware to complex automotive parts, and become an important equipment for hardware enterprises to improve quality and efficiency, reduce costs and consumption. If you need to know the specific cleaning plan for workpieces or the details of equipment customization, you can consult professional manufacturers for personalized advice.
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